Siloses and tanks
Siloses:
IP System Manufacturing performs complete storage systems of bulk materials. We supply slender and stocky siloses, depending on the technological requirements and customer requirements. Installations provided by us are made on the basis of our projects.
Tanks:
Devices are selected having regard to the design requirements. Except for the standard tanks IP System Manufacturing provide tanks with additional equipment that fulfil the functions of dosing, cooling and dedusting.
We invite you to check selected list of our projects containing siloses:
Chocolate mass
DESCRIPTION OF INVESTMENT:
Production line of making chocolate masses. Technological design, realization, installation and commissioning of the system for storage, transporting and dispensing bulk materials for the production line of embossed products. Design, execution or selection of missing equipment in the line from other manufacturers, delivery, installation and commissioning of a production line of chocolate masses for the new plant.
EFFECT:
- Improved productivity by optimizing product flow production routes in relation to the old system
- Running the production lines on time, which in the process of making and pre-rolling masses of chocolate produces an intermediate for the production of chocolate
- Implemented solutions enable supervision over the work of storage devices, unloading and transporting, and monitoring and accountability of raw materials at every stage of production
Sugar - warehousing, technological transportation
DESCRIPTION OF INVESTMENT:
Central storage system and dispensing of sugar
EFFECT:
- Implementation and start-up of designed by our engineers installation of unloading tank, installation of loading and unloading of the silo, transportation of sugar on the production lines. The main process being executed in this part of the production line is grinding granulated sugar in a mill which is supplied to the factory
- The air used to the transportation of sugar from the tanker to a storage silo is cleaned, dried and chilled, so the product do not gets moisture and caking during storage
- Silo is equipped with an active bottom to facilitate unloading, as well as the precipitator, Finisher shredding sugar and automatical latch . Under the silo is a storage tank with a metering valve. This ensures the safety of attendants and reliability even while unloading sugar of lower quality
- Minimization the effects of possible explosions on all tanks by the use of membranes against explosive with decompression channels
- The monitoring of discharging of static electricity reduces the risk of explosion during unloading. Unloading the tank can begin by connecting to the device. In the absence of grounding automatic valve is closed and prevents unloading
- The system is equipped with two fans mounted in a special soundproof room. Adequate moisture provides air dryer
- Magnetic trap mounted on the tank and unloading system to the mill hopper protects against damage to the installation of machines located in the further process, removal of any ferromagnetic particles from the transported product
- The process of grinding and transportation takes place automatically. The line of transportation of powdered sugar is monitored by pressure and temperature sensors
- Monitoring of pollution filters, dust collectors by pressure sensors provide their high reliability. In the case of pollution the system turn off the transportation and notify the service about the need to purge the filters
Sugar - unloading, technological transportation
DESCRIPTION OF INVESTMENT:
Modernization the installation of unloading and storage of sugar
EFFECT:
- Modernisation of storage installation and the unloading of sugar crystal. In the existing installation sugar was stored in 50 kg bags and after manual unloading, by pneumatic transportation, sent to the tank on the production line. After modernization, sugar is delivered by tank trucks, unloaded with pneumatic method to a new storage silo with a capacity of 45 t. Sugar is transported from the silo by pipelines to the new tank on production line
- Tank truck unloading system is provided with a monitoring system of grounding to ensure dissipation of electrostatic charge that reduces the risk of explosion during unloading
- Setting the silo on three extensometers, provides inventory control
- Dust collector installed on the silo reduces the risk of an explosive atmosphere. Explosion-proof membrane system protects against the effects of explosion of the atmosphere by the discharge of the shock wave in a safe area, thereby protecting the entire installation
- Pressure sensor on precipitator inform the staff about the degree of contamination of filters and need their cleaning
- Chopper (Finisher) – eliminates clumping of sugar increasing the efficiency of pneumatic transportation
- The task of dryer is to create a bag of dry air above the sugar level in a silo to protect it from clumping due to moisture.
- Magnetic trap installed on the pipe of pneumatic transportation provides stopping ferromagnetic pollutions.
- Sensors installed in the system can inform about status on every stage of the process. Controling the installation is performed from the surveillance station operator panel. This installation can be started and stopped whenever you want.
- All processes associated with the unloading, storage and transport are supervised by a central control system and will take place without human intervention.
Concrete mass
DESCRIPTION OF INVESTMENT:
Technological line for manufacturing the finished product – special concrete mix to cover the top layer of roof tiles
EFFECT:
- Implementation the installation in innovative technology Cisar for the production of special concrete mix covering the top layer of tiles. This is the most modern technology of tiles production
- Based on the mixer HOSOKAWA the solution for administration and weighing the individual components that meet the highest criteria in terms of reproducibility established procedure, and translates into a finished product durability and minimizes faults in the final phase of the process
- Dosage of cement from the silo into the reservoir was carried out using the system of two screw conveyors. First conveyor – rough dispensing, second conveyor – exact dispensing. Thanks to this reduced process to a minimum while maintaining high accuracy realized recipes
- Use in tank system reduces downtime intermediate stages of production to a minimum thanks to parallel realization of the sub-processes that allow continuity in the administration of a mixture to tile production line
- Ready-mix, depending on the needs is transported by the screw pump to the tile production line
- The installation is integrated into the existing technological systems so there was no need to make significant changes in other industries.
- Designed by us technological solutions have enabled us to fully automate the process
We invite you to check selected list of our projects containing siloses:
Energy drinks
DESCRIPTION OF INVESTMENT:
Syrup preparation system based on sugar and sweeteners in the Zabierzów plant.
EFFECT:
- Production of energy drink syrup that supply bottling line with a working capacity of: cans 250ml – 50 000 cans/ h PET 1000 ml capacity 10 000 items/ h.
- Technological project of deployment the syrup production equipment has enabled full automation of the production process, connection to other sections
- Technological optimization of CIP station has enabled the full automation of the washing process and preparation of appropriate cleaning solutions.
- Achieving high reproducibility of production for the final product.
Cornflakes
DESCRIPTION OF INVESTMENT:
Production line for extrusion products (cereals, corn)
EFFECT:
- Reaching full capacity line over the first 2 months of production,
- Achieving the objectives of product quality through the use of extruder Clextral,
- Using the Y-Tron Disolvera to accelerate the process of dissolving solids in liquids at the station to prepare the syrup maltozowego,
-
Implementation of all the installation process: steam, compressed air, water.
Salt - technological transportation
DESCRIPTION OF INVESTMENT:
Installation of salt loading and unloading from the mill
EFFECT:
- The system of pneumatic transportation of salt from a storage silo consists of two separate installations:
- Installation of pneumatic transport of salt to the fourth floor
- Installation of salt transport to the mill – a new installation based on an independent fan and dispenser – efficiency 3,5 t / h
- The piping system of the pneumatic transportation system was modified, two-way splitter was eliminated, the main cause of clogging the pipeline in the previous installation
- Modification of salt infeed system from the silo to the pneumatic transport systems allows simultaneous loading of salt to two independent pneumatic conveying installations
- Salt hopper tank is used to assembly of product inventory in order to evenly supply pneumatic transport. The tank is equipped with assistive devices for discharge in the form of a pneumatic hammer and membranes
- Magnetic separator in the exit from the dispenser protect against entering ferromagnetic impurities to the installation
- Pulse dust collector eliminates dust around the zone of filling the buffer tank
- After grinding, the product is loaded with screw conveyor into the Big-bag set on the weight platform. Sensor system allows full automation of the loading process. To ensure the dust-free filling of BIG-BAG, the screw conveyor is equiped metering valve
- The bag with the contents is received from the position with a forklift
Liquids for cleaning and disinfecting
DESCRIPTION OF INVESTMENT:
Installation of production fluids to clean and disinfect
EFFECT:
- The final product is liquid Kop, Vanish and Harpic of different compositions. These are liquids used in households for washing, cleaning and disinfection
- The entire technological process consists of several major phases, from preparation of raw materials dispensed by the dispensing it from containers, mixing, quality control, filling in the bottles and packaging
- Automation of processes allow 3 people to operate the entire line
- Production fluid is produced without wastewater, takes place in a closed system. Washings after washing of installation will be managed by re-production of the same type of fluid
- The operator is controlling the technological process playing the primary role. The whole installation is equipped with the necessary sensors and instrumentation to allow visualization of the processes at each stage of production
- Buffer tank system allows maximum use of mixers
- The process uses equipment enabling quality control. The parameters must be compatible with the product data sheets and are subject to quality assurance for the laboratory, so we get a product with identical characteristics and quality
In implementation of siloses and tanks IP System Manufacturing uses the equipment of renowned brands. We also provide equipment designed by us based on our projects.