Mixing and dosing systems
Mixing systems:
We design and implement mixers and mixing systems. Among others we provide: single shaft mixers, twin shaft mixers, ribbon blenders, and with the possibility of spraying liquid additives. All devices are selected in terms of specific requirements in the phase of our designing of installation.
Dosing systems:
IP System Manufacturing design and implement dosing systems for liquid and granular substances. Depending on the technology needs we provide dosing systems based on weight systems, volume systems, and mikro-dosing.
We invite you to check selected list of our projects containing mixers and mixing systems:
Mineral granules
DESCRIPTION OF INVESTMENT:
Installation of the preparation of granules
EFFECT:
- Design, construction and commissioning of production lines of granules
- Multilevel arrangement of process equipment reduced the distance between the individual processes so that the work of the entire system runs in without conflict, both technological and logistical
- The use in the installation of high quality components of machinery and equipment made it possible to automate and minimize the participation of operators in the production process
- Properly designing of mechanical part made it possible to equip the installation of the preparation of granules in installation of monitoring and visualization of automation system
- A recuperator allows for heat recovery from exhaust air outside the building and pre-heating the air blown in the drying system. This solution greatly reduces energy costs in the production process
- High repeatability of the process makes that we get high-quality product
Liquids for cleaning and disinfecting
DESCRIPTION OF INVESTMENT:
Installation of production fluids to clean and disinfect
EFFECT:
- The final product is liquid Kop, Vanish and Harpic of different compositions. These are liquids used in households for washing, cleaning and disinfection
- The entire technological process consists of several major phases, from preparation of raw materials dispensed by the dispensing it from containers, mixing, quality control, filling in the bottles and packaging
- Automation of processes allow 3 people to operate the entire line
- Production fluid is produced without wastewater, takes place in a closed system. Washings after washing of installation will be managed by re-production of the same type of fluid
- The operator is controlling the technological process playing the primary role. The whole installation is equipped with the necessary sensors and instrumentation to allow visualization of the processes at each stage of production
- Buffer tank system allows maximum use of mixers
- The process uses equipment enabling quality control. The parameters must be compatible with the product data sheets and are subject to quality assurance for the laboratory, so we get a product with identical characteristics and quality
Paints
DESCRIPTION OF INVESTMENT:
Installation of manual administration and dosing of components – installation of the production of ready mixes. Delivery, installation and commissioning of the object
EFFECT:
- Installation of administration and dosing of colorant is built based on the weight platform
- Pump system allows for quick pumping of substances between the tanks and the implementation of many recipes
- Mechanical dosing of 200-liter barrels – barrels are set on mobile dosing systems, mixed on the mixing stations, dispensed into the vat with a diaphragm pump controlled by manual valves. Each mobile dispensing system is designed to support only one type of colorant. This arrangement ensures quick interchangeability of the barrels and production flexibility
- The installation gives the expandability by adding further elements and extending the range of manufactured products
- Versatile solution allows processing of small batches (50 liters) and large (up to 1 000 liters)
- Mobile systems are dispensing carts on which 200l barrel of colorants are set. On the top of barrel there is the cover on which there are mounted:
- diaphragm pump
- stirrer
- turntable completed with three-way valve
- suction lance
- vent
- an additional outlet with manual valve
Adhesive tape
DESCRIPTION OF INVESTMENT:
Installation of preparation and administration of coating materials
EFFECT:
- Building of high-performance production line of coating materials, based on the three pressureless mixers V = ok.1900l. – Elements having contact with a product made of stainless steel AISI-316. Coil heating – cooling (max.3 bar) placed on the bottom and mantle of tank to 2 / 3 of its height, provides stability in the process. In order to obtain high-quality of product is used special disc mixer.
- To improve operational safety of filling, mixing and emptying the mixers from the product is carried in shield of nitrogen.
- Aspiration of filling process the bulk products was carried out using pulse dust collectors secured with explosion-proof membranes. The innovative pulse dust collector system (air dedusting of dust, which can cause clogging and even explosion). Cartridge filter is automatically regenerated (cleaned) from accumulated dust with compressed air pulses fed into the cartridge, which ensures maintenance-free operation for many hours depending on pollination.
- Administration of fluid substances and solids to the mixers by means of pneumatic diaphragm pumps.
- Features five pumping systems installed on separate mobile platforms “pump carts” allows full interchangeability between the various phases of the process.
- Washing of the installation is carried out by administering a detergent to the washing heads of mixers, and farther to the installation meets the applicable standards.
- Equipment designed for operation in explosion hazardous areas – zone 1
Concrete mass
DESCRIPTION OF INVESTMENT:
Technological line for manufacturing the finished product – special concrete mix to cover the top layer of roof tiles
EFFECT:
- Implementation the installation in innovative technology Cisar for the production of special concrete mix covering the top layer of tiles. This is the most modern technology of tiles production
- Based on the mixer HOSOKAWA the solution for administration and weighing the individual components that meet the highest criteria in terms of reproducibility established procedure, and translates into a finished product durability and minimizes faults in the final phase of the process
- Dosage of cement from the silo into the reservoir was carried out using the system of two screw conveyors. First conveyor – rough dispensing, second conveyor – exact dispensing. Thanks to this reduced process to a minimum while maintaining high accuracy realized recipes
- Use in tank system reduces downtime intermediate stages of production to a minimum thanks to parallel realization of the sub-processes that allow continuity in the administration of a mixture to tile production line
- Ready-mix, depending on the needs is transported by the screw pump to the tile production line
- The installation is integrated into the existing technological systems so there was no need to make significant changes in other industries.
- Designed by us technological solutions have enabled us to fully automate the process
We invite you to check selected list of our projects containing dosing systems:
Chocolate mass
DESCRIPTION OF INVESTMENT:
Production line of making chocolate masses. Technological design, realization, installation and commissioning of the system for storage, transporting and dispensing bulk materials for the production line of embossed products. Design, execution or selection of missing equipment in the line from other manufacturers, delivery, installation and commissioning of a production line of chocolate masses for the new plant.
EFFECT:
- Improved productivity by optimizing product flow production routes in relation to the old system
- Running the production lines on time, which in the process of making and pre-rolling masses of chocolate produces an intermediate for the production of chocolate
- Implemented solutions enable supervision over the work of storage devices, unloading and transporting, and monitoring and accountability of raw materials at every stage of production
Organic and mineral fertilizers
DESCRIPTION OF INVESTMENT:
Supply, implementation and installation of fertilizer production department. The technological line is composed of nodes: granulation, blending, and packaging of the product. The final product is a mineral-organic or mineral fertilizer – in the form of granular pellets. System efficency – 2 t / h.
EFFECT:
- Modular design enables the implementation production process by combining the respective transport routes and the implementation of different blends.
- Production reporting system
- Security system with the designation of hazardous areas according to ATEX and use of equipment dedicated for them.
- Minimized the length of road transport through double-deck arranged individual machines of the production process.
- Prototype Installation
Liquids for cleaning and disinfecting
DESCRIPTION OF INVESTMENT:
Installation of production fluids to clean and disinfect
EFFECT:
- The final product is liquid Kop, Vanish and Harpic of different compositions. These are liquids used in households for washing, cleaning and disinfection
- The entire technological process consists of several major phases, from preparation of raw materials dispensed by the dispensing it from containers, mixing, quality control, filling in the bottles and packaging
- Automation of processes allow 3 people to operate the entire line
- Production fluid is produced without wastewater, takes place in a closed system. Washings after washing of installation will be managed by re-production of the same type of fluid
- The operator is controlling the technological process playing the primary role. The whole installation is equipped with the necessary sensors and instrumentation to allow visualization of the processes at each stage of production
- Buffer tank system allows maximum use of mixers
- The process uses equipment enabling quality control. The parameters must be compatible with the product data sheets and are subject to quality assurance for the laboratory, so we get a product with identical characteristics and quality
Paints
DESCRIPTION OF INVESTMENT:
Installation of manual administration and dosing of components – installation of the production of ready mixes. Delivery, installation and commissioning of the object
EFFECT:
- Installation of administration and dosing of colorant is built based on the weight platform
- Pump system allows for quick pumping of substances between the tanks and the implementation of many recipes
- Mechanical dosing of 200-liter barrels – barrels are set on mobile dosing systems, mixed on the mixing stations, dispensed into the vat with a diaphragm pump controlled by manual valves. Each mobile dispensing system is designed to support only one type of colorant. This arrangement ensures quick interchangeability of the barrels and production flexibility
- The installation gives the expandability by adding further elements and extending the range of manufactured products
- Versatile solution allows processing of small batches (50 liters) and large (up to 1 000 liters)
- Mobile systems are dispensing carts on which 200l barrel of colorants are set. On the top of barrel there is the cover on which there are mounted:
- diaphragm pump
- stirrer
- turntable completed with three-way valve
- suction lance
- vent
- an additional outlet with manual valve
In implementation of mixing and dosing systems IP System Manufacturing uses the equipment of renowned brands. We also provide equipment designed by us based on our projects.