Aspiration and dedusting systems
IP System Manufacturing implements aspiration projects of entire production facilities and precipitators of selected process equipment. We provide complete systems for dedusting and removal of vapours, depending on the technology needs. We deliver complete systems of aspiration based on our projects.
We invite you to check selected list of our projects containing dedusting systems and aspirations:
Dust extraction in the production of glass wool
DESCRIPTION OF INVESTMENT:
Project Execution and delivery of extraction system components and exhaust gas cleaning and installation of process water in a glass wool factory
EFFECT:
- We fully implemented extractor system and installation of flue gas cleaning and process water
- The extraction system and exhaust gas treatment system was installed at 7 nodes producing glass wool. Aspiration system provides exhaustion of polluted process air from these nodes with five high power fans. Air purification is done by the system of cyclones. Such cleared atmosphere meets the purity standards and enables its ejection through the air chimney
- The system of water sprayers in the installation allow the removal of fine particles glass wool (waste) in the downhill shaft. This improves the quality of the finished product
- The installation of process water is a closed system. Contaminated water circulate in the system and is being cleaned by a system of sieves and filters. Such purified water can be used repeatedly in the same process. This arrangement provides considerable savings in water and wastewater, and meets all environmental standards for facility
- While designing structure of platform the crane assembly was included, being used to move fans to maintenance, repair or replacement. This solution significantly reduces the time of review and improves the function associated with it
Adhesive tape
DESCRIPTION OF INVESTMENT:
Installation of preparation and administration of coating materials
EFFECT:
- Building of high-performance production line of coating materials, based on the three pressureless mixers V = ok.1900l. – Elements having contact with a product made of stainless steel AISI-316. Coil heating – cooling (max.3 bar) placed on the bottom and mantle of tank to 2 / 3 of its height, provides stability in the process. In order to obtain high-quality of product is used special disc mixer.
- To improve operational safety of filling, mixing and emptying the mixers from the product is carried in shield of nitrogen.
- Aspiration of filling process the bulk products was carried out using pulse dust collectors secured with explosion-proof membranes. The innovative pulse dust collector system (air dedusting of dust, which can cause clogging and even explosion). Cartridge filter is automatically regenerated (cleaned) from accumulated dust with compressed air pulses fed into the cartridge, which ensures maintenance-free operation for many hours depending on pollination.
- Administration of fluid substances and solids to the mixers by means of pneumatic diaphragm pumps.
- Features five pumping systems installed on separate mobile platforms “pump carts” allows full interchangeability between the various phases of the process.
- Washing of the installation is carried out by administering a detergent to the washing heads of mixers, and farther to the installation meets the applicable standards.
- Equipment designed for operation in explosion hazardous areas – zone 1
Organic and mineral fertilizers
DESCRIPTION OF INVESTMENT:
Supply, implementation and installation of fertilizer production department. The technological line is composed of nodes: granulation, blending, and packaging of the product. The final product is a mineral-organic or mineral fertilizer – in the form of granular pellets. System efficency – 2 t / h.
EFFECT:
- Modular design enables the implementation production process by combining the respective transport routes and the implementation of different blends.
- Production reporting system
- Security system with the designation of hazardous areas according to ATEX and use of equipment dedicated for them.
- Minimized the length of road transport through double-deck arranged individual machines of the production process.
- Prototype Installation
Chocolate mass
DESCRIPTION OF INVESTMENT:
Production line of making chocolate masses. Technological design, realization, installation and commissioning of the system for storage, transporting and dispensing bulk materials for the production line of embossed products. Design, execution or selection of missing equipment in the line from other manufacturers, delivery, installation and commissioning of a production line of chocolate masses for the new plant.
EFFECT:
- Improved productivity by optimizing product flow production routes in relation to the old system
- Running the production lines on time, which in the process of making and pre-rolling masses of chocolate produces an intermediate for the production of chocolate
- Implemented solutions enable supervision over the work of storage devices, unloading and transporting, and monitoring and accountability of raw materials at every stage of production
In implementation of aspiration systemsIP System Manufacturing uses the equipment of renowned brands. We also provide equipment designed by us based on our projects.